FAQ

Frequently Asked Questions

Answers to common questions about manufacturing inventory management, MRP software, and how StockForge works, organized by where you are in your evaluation.

Stage 1 of 7

Understanding the Problem

Common questions from manufacturers realizing they need better inventory tools.

Why do I keep running out of materials mid-production?

Manual tracking methods (spreadsheets, clipboards, memory) create blind spots. Materials get used without being logged, counts drift from reality, and nobody notices until the production line stops. StockForge tracks every material movement in real time and alerts you when stock drops below thresholds you set, so you catch shortages before they halt production.

How much is manual inventory counting costing my business?

More than most people think. Stockouts, overordering, expired materials, and the hours spent manually counting add up to 2-5% of revenue for a typical manufacturer. On $5M in revenue, that is $100K-$250K per year walking out the door. Inventory software usually pays for itself within a few months.

Is there a better way than spreadsheets for manufacturing inventory?

Yes. Spreadsheets break down when you need accurate counts across multiple users, unit conversions (gallons to pounds, yards to meters), bill of materials with wastage calculations, or automated reorder alerts. Manufacturing inventory software handles all of this while also providing barcode scanning, production batch tracking, and predictive purchase orders.

What is the difference between regular inventory software and manufacturing inventory software?

Regular inventory software tracks finished goods on a shelf: what you have and where it is. Manufacturing inventory software also manages raw material inputs, bill of materials (recipes), production workflows that consume materials, unit conversions between different measurement types, wastage tracking, and predictive reordering based on production schedules. If you make products from raw materials, you need manufacturing-specific software.

Do I even need MRP software, or is regular inventory tracking enough?

If you manufacture products from components or raw materials, MRP (Material Requirements Planning) software calculates what materials you need, in what quantities, and when, based on your production schedule and supplier lead times. Simple inventory tracking tells you what you have now. MRP tells you what you will need next week. If you have ever been surprised by a stockout, you need MRP.

Stage 2 of 7

Researching Solutions

Questions from manufacturers actively comparing software options.

What is MRP software and how does it work?

MRP (Material Requirements Planning) software takes your production schedule, bill of materials, current inventory levels, and supplier lead times, then calculates what materials need to be ordered, in what quantities, and when. It prevents both stockouts and overordering by matching purchasing to actual production demand.

What is the difference between MRP and ERP?

MRP focuses on manufacturing: materials, production planning, inventory, and purchasing. ERP (Enterprise Resource Planning) is a broader suite that also includes HR, payroll, full accounting, CRM, and more. ERPs cost $50K-$500K+ to implement and take months to set up. Most small to mid-size manufacturers get better value from focused MRP software that integrates with their existing accounting (QuickBooks, Xero) and e-commerce tools.

How much does manufacturing inventory software cost?

Pricing varies widely. Simple tools like Craftybase start at $19/month for solo makers. Mid-range SaaS tools like StockForge ($149/month), Katana ($299/month), and Cin7 ($349/month) serve small to mid-size manufacturers. Per-user tools like MRPeasy ($49/user/month) escalate quickly with team size. Legacy systems like Fishbowl require $6,500+ upfront. StockForge offers flat-rate pricing with no per-user fees on most plans.

What features should I look for in manufacturing inventory software?

Must-haves: bill of materials (BOM) management, barcode scanning, threshold alerts, purchase order management, and basic reporting. Important for growth: multi-unit conversion (especially if you handle liquids, fabrics, or mixed units), predictive reordering, e-commerce integration, QuickBooks sync, and mobile access. Nice-to-haves: AI-powered forecasting, lot/serial tracking, multi-warehouse support, and API access.

Can inventory software handle different units of measure like gallons, pounds, and yards?

Most inventory software only handles basic unit conversion (e.g., 12 units = 1 dozen). StockForge also does density-based conversion for liquids (gallons to pounds using specific gravity), linear conversion for fabrics (yards to meters, rolls to linear feet), and standard discrete counting. This matters when you buy materials in one unit and use them in another.

Is cloud-based or on-premise software better for manufacturing?

Cloud-based is better for most manufacturers today. It requires no IT infrastructure, updates automatically, works from any device, and costs less upfront. On-premise only makes sense if you have strict data residency requirements or no internet access at your facility. StockForge is cloud-based with offline mobile support for production floor use.

Do I need separate software for barcode scanning?

No. StockForge includes barcode and QR code scanning in the mobile app. You can scan existing UPC, EAN, or Code128 labels with any smartphone. No proprietary hardware required. There is also AI image recognition for when barcodes are damaged or missing.

Stage 3 of 7

Comparing Vendors

Questions from manufacturers evaluating StockForge against competitors.

How does StockForge compare to MRPeasy?

MRPeasy charges per-user ($49-$137/user/month), which gets expensive as you add production floor workers. StockForge uses flat-rate pricing ($149-$499/month) regardless of user count on most plans. StockForge also includes AI-powered inventory forecasting, image recognition for materials, and density-based unit conversions that MRPeasy does not offer. MRPeasy has more mature scheduling and Gantt chart features. See full comparison →

How does StockForge compare to Fishbowl?

Fishbowl requires a $6,500+ one-time purchase plus annual renewals. It is best suited for businesses deeply invested in QuickBooks. StockForge is $149/month with no upfront cost, has a mobile-first design for production floors, and AI features are included rather than sold as add-ons. See full comparison →

How does StockForge compare to Katana?

Katana uses usage-based pricing that charges per sales order delivered, which can be unpredictable. Their base plan starts at $299/month. StockForge offers predictable flat-rate pricing starting at $149/month. Both have strong e-commerce integrations, but StockForge adds density-based unit conversion and AI-powered material identification that Katana lacks. See full comparison →

Why is StockForge less expensive than some competitors?

StockForge is built on a modern tech stack (TypeScript, React, PostgreSQL) that is cheaper to develop and maintain than legacy platforms. We do not have decades of technical debt or enterprise sales teams to fund. We pass those savings on as lower prices. No catch: BOM management, barcode scanning, predictive POs, and AI features are included at every tier.

Does StockForge have lot tracking and serial number tracking?

Lot and serial number tracking are on our near-term roadmap (Phase 1). If these are critical for your compliance requirements today, we recommend evaluating your timeline against our release schedule. Contact us at sales@stockforge.ai for the latest development timeline.

Can I import my data from another system?

Yes. StockForge supports CSV and Excel import for materials, recipes, vendors, and purchase orders. If you are migrating from MRPeasy, Fishbowl, Katana, or spreadsheets, you can export your data as CSV and import it directly.

Is there a free trial?

Yes. Every plan includes a 14-day free trial with full feature access. No credit card required. You can import your real data and test your actual workflows before committing.

Stage 4 of 7

Evaluating & Trying

Questions from manufacturers during their free trial.

How do I import my materials from a spreadsheet?

Go to Settings → Import/Export, select "Materials," and upload a CSV or Excel file. StockForge maps columns automatically and lets you review before importing. You will need columns for name, SKU, category (LIQUID, FABRIC, or DISCRETE), unit of measure, and optionally current quantity, cost, and supplier.

How do I set up density-based unit conversions for liquids?

When creating a liquid material, enter its specific gravity (density) value. StockForge uses the formula mass = volume x density to convert between volume units (gallons, liters, milliliters) and mass units (pounds, kilograms, grams) automatically. For example, if your honey has a density of 1.42 g/mL, StockForge knows that 1 gallon = 11.85 pounds.

How do I create my first bill of materials?

Go to Recipes → New Recipe. Give it a name, then add components by searching for materials. For each component, set the standard quantity and wastage factor (e.g., 2% for expected spillage). StockForge calculates actual consumption as Standard Qty x (1 + Wastage Factor). Save the recipe and you can immediately use it for production batches.

Does the barcode scanner work with my existing labels?

Yes. StockForge scans standard UPC, EAN, Code128, and QR code formats using your smartphone camera. If your materials already have barcodes from suppliers, just scan them and link to the corresponding material in StockForge. No proprietary labels or hardware needed.

How does the predictive purchase order feature work?

StockForge tracks your material consumption over time, calculates a burn rate for each material, and factors in your supplier lead times. When a material is projected to hit its warning threshold before a purchase order could arrive, the system generates a PO draft grouped by vendor to consolidate shipping. You review and approve before anything is sent.

Can multiple team members use it at the same time?

Yes. StockForge supports concurrent multi-user access with role-based permissions. Admins manage settings and users. Managers handle recipes and purchase orders. Operators run production and scan materials. Viewers get read-only access to reports and dashboards. All changes are logged with full audit trail.

Does it work offline on the production floor?

Yes. The mobile app queues barcode scans and data entries when you lose connectivity. Everything syncs when the connection comes back. We built this specifically because so many warehouses and production areas have spotty WiFi.

How do I connect QuickBooks?

Go to Settings, Integrations, QuickBooks Online and click Connect. You authorize via OAuth (we never see your QuickBooks password). Once connected, StockForge syncs vendors, items, and purchase orders both ways.

Stage 5 of 7

Making the Purchase Decision

Questions from manufacturers ready to commit.

Which plan is right for my business?

Starter ($149/month): Small manufacturers with under 500 materials and up to 5 users. Includes core inventory, BOM, barcode scanning, and alerts.
Professional ($299/month): Growing manufacturers who need predictive POs, AI forecasting, QuickBooks sync, e-commerce integrations, and multiple warehouses. Up to 25 users.
Enterprise ($499/month): Established manufacturers who need unlimited users, electronic signatures, GDPR compliance tools, API access, and dedicated support.

Is there a contract or can I cancel anytime?

Monthly plans can be cancelled anytime. No contract, no cancellation fees. Annual plans are billed upfront at a 20% discount and can be cancelled at the end of the billing period.

Can I upgrade or downgrade my plan later?

Yes. You can change plans at any time from your account settings. Upgrades take effect immediately with prorated billing. Downgrades take effect at the start of your next billing cycle.

What happens to my data if I cancel?

You can export all your data (materials, recipes, production history, purchase orders) as CSV or Excel at any time. After cancellation, your data is retained for 30 days in case you change your mind, then permanently deleted per our data retention policy.

Is my inventory data secure?

Yes. StockForge uses AES-256-GCM encryption at rest, TLS in transit, JWT-based authentication, role-based access control, and full audit logging. We also support account lockout after failed login attempts and multi-factor authentication.

Do you offer onboarding help?

All plans include documentation and email support. Professional plans include priority support. Enterprise plans include a dedicated account manager who helps with setup, data migration, and team training.

Do you offer annual billing?

Yes. Annual billing saves 20% compared to monthly pricing. Starter drops from $149 to $119/month, Professional from $299 to $239/month, and Enterprise from $499 to $399/month when billed annually.

Stage 6 of 7

Getting Started After Purchase

Questions from new customers in their first 90 days.

How do I set up my warehouse locations?

Go to Settings → Warehouses → Add Warehouse. Define each location with a name, address, and any zones or bin locations within it. Materials can then be assigned to specific locations, and you can track inter-warehouse transfers.

How do I train my team to use barcode scanning?

Have each team member download the StockForge mobile app and log in with their credentials. The scanner is available from the Scan tab. Point the camera at any barcode and it automatically detects the format. A successful scan triggers haptic feedback. The interface uses 48px+ touch targets designed for use with work gloves.

What is the best way to do an initial inventory count?

Start with your highest-value or most-used materials. Import quantities from your best current source (spreadsheet, last physical count), then do a walking count with barcode scanning to verify. StockForge logs adjustments with timestamps so you have a clear baseline for future accuracy.

How do I set up roles and permissions for my team?

StockForge has four roles: Admin (full access), Manager (recipes, POs, reports), Operator (production, scanning), and Viewer (read-only). Assign roles when inviting team members from Settings → Team. Permissions are enforced automatically across web and mobile.

How do I handle special or one-off production batches?

Use Special Batch mode. When starting a production run, toggle "Special Batch" and modify any component quantities. These overrides are stored as separate records. Your master recipe stays untouched. This is ideal for custom orders, R&D runs, or seasonal formulations.

Can I customize threshold levels for each material?

Yes. Each material has independent warning (yellow) and critical (red) threshold levels. You can set them as percentages of maximum stock or as absolute quantities. When a material crosses a threshold, StockForge sends alerts via email, in-app notification, or webhook.

Stage 7 of 7

Advanced Usage & Scaling

Questions from power users getting the most out of StockForge.

How do I use the API to connect custom systems?

The StockForge REST API is available on Enterprise plans and above. Full OpenAPI 3.0 documentation is available at your-instance/api-docs. Authentication uses JWT tokens. You can programmatically manage materials, recipes, production batches, purchase orders, and more.

How do I set up webhook notifications?

Go to Settings → Webhooks → Add Endpoint. Specify your URL and select which events to listen for (inventory threshold crossed, production batch completed, PO status changed, etc.). All webhooks are signed with HMAC-SHA256 so you can verify authenticity. Failed deliveries retry with exponential backoff.

Can I manage multiple production facilities?

Yes, on Professional and Enterprise plans. Each warehouse or production facility is a separate location with its own inventory counts, transfer tracking, and reporting. You can view consolidated reports across all locations or drill down into individual sites.

How do I export data for regulatory compliance?

StockForge supports full data export in CSV and Excel formats for materials, production history, audit logs, and purchase orders. The audit trail logs every inventory movement, recipe change, and user action with timestamps and electronic signatures. Works for FDA, HACCP, and ISO audits.

How does AI image recognition work for materials without barcodes?

When a barcode scan fails or is unavailable, tap "Identify by Image" and photograph the material. The AI analyzes color, shape, and texture patterns and returns matches with confidence scores: High (>85%), Medium (60-85%), or Low (<60%). You confirm the match before any inventory action is taken. The system learns from confirmed matches to improve accuracy over time.

Still Have Questions?

Try StockForge with your own data, or email our team if you have questions we didn't cover.